![]() Procedure to reinforce a piece of natural, mineral or synthetic stone (Machine-translation by Google
专利摘要:
The present invention relates to a method for reinforcing a piece (20, 30, 40) of natural, mineral or synthetic stone comprising at least one binder (100) that additionally includes a waste material (200) and/or a mesh formed with waste material (300) comprising the steps of: a) applying a binder (100) on a surface of one of the sides of the piece or on the surface of two opposite sides of the piece, entering the fissures, hairs and/or holes that may be in the piece, b) apply the waste material (200) on said binder (100) or apply the mesh formed with waste material (300) on said binder (100) or apply on said binder (100) the waste material (200) and the mesh formed with waste material (300) and c) drying said mixture with the binder (100) and/or the waste material (200) and/or the mesh formed with waste material (300). (Machine-translation by Google Translate, not legally binding) 公开号:ES2648537A1 申请号:ES201630885 申请日:2016-06-29 公开日:2018-01-03 发明作者:Ricardo Abad Gonzalez 申请人:Marie Michele Naies; IPC主号:
专利说明:
DESCRIPTION Procedure for reinforcing a piece of natural, mineral or synthetic stone Field of the invention The present invention focuses on the field of obtaining and treating natural, mineral or synthetic stone and in particular the treatment to reinforce a piece of said stone avoiding its breakage since it is extracted from the quarry, or manufactured in the case of synthetic stone, until the manufacturing process or obtaining the final product is carried out. Background of the invention 10 The quarries are the spaces that nature offers and to which man helps through mechanisms to access and extract natural or mineral stone. The exploitation performance of these quarries is negligible, since no more than 15% of all the extracted product is used. The extraction is generally carried out in the form of blocks for the subsequent elaboration of other derivatives in the factories most adapted for it. These blocks are cut in the factories in boards or pieces of different thickness, but sometimes cracks appear, called slang hairs, holes or coke, which prevent the performance from being maximized when the piece is exploded, since it can be produce a breakage of it. The normal thing is that there is a loss of 30% more in the performance of the blocks 20 that arrive at the factory, mainly due to the fissures or natural hairs that the natural stone presents and that can be observed when the blocks are cut into boards. When these hairs or fissures occur, it is usually not possible to take advantage of the material because in their handling, in the exploded view, they are usually broken. Some reinforcement systems of the boards are known which consist of pouring on it a certain amount of polyester resin that is manually extended, for example, with the help of a trowel, using masks and other protection elements since this Resin types are harmful to the skin and other organs, as it contains styrene, highly toxic and even carcinogenic. After applying the polyester resin, a plastic mesh is applied, which is adhered once the resin dries. 30 This procedure presents different problems. For example, the mesh is plastic, it is that is, a little porous product, which therefore does not absorb the resin and little adhesion is achieved and its easy detachment from handling or contact. This effect is manifested in a special way when you have to cut the board with the resin and the plastic mesh, which by passing the cutting disc causes the mesh to detach easily and not achieve the desired result. Other types of reinforcement systems involve a fiber cement plate that also sticks to the piece with polyester resin, but due to its toxicity and incompatibility with natural stone, it does not offer an optimal solution to the technical problem posed or to the market. 10 Reinforcement solutions based on ceramic material bonded with resin are also known, but they can also present incompatibilities with natural stone and its high cost of production and the need to adjust to certain sizes determined by the manufacture of the ceramic piece, not It makes viable. Description of the invention 15 It is necessary to offer an alternative to the state of the art that covers the gaps found therein and therefore a procedure is shown to reinforce the natural, mineral or synthetic stone, in order to optimize its use. Said reinforcement is carried out on the piece that comes out of the block cut (10, figure 1) extracted from the quarry or artificial production and can be carried out on one or several faces thereof with the main objective 20 to avoid its breakage as consequence, mainly, of the hairs or fissures that can present. Specifically, the present invention shows a method for reinforcing a piece (20, 30, 40) of natural, mineral or synthetic stone comprising at least one binder (100) that additionally includes a waste material (200) and / or a mesh conformed 25 with waste material (300) comprising the steps of: a) applying a binder (100) on a surface of one of the sides of the piece or on the surface of two opposite sides of the piece, entering the fissures , hairs and / or holes that may be in the piece, b) apply the waste material (200) on said binder (100) or apply the mesh formed with waste material (300) on said binder (100) or apply 30 on said binder (100) the waste material (200) and the mesh formed with waste material (300) and c) drying said mixture with the binder (100) and / or the waste material (200) and / or the mesh formed with waste material (300). Brief description of the figures In order to help understand the features of the invention, according to a preferred practical embodiment thereof and in order to complement this description, the following figures are attached as an integral part thereof, which have an illustrative character and not limitative: Figure 1. Shows an example of a stone block obtained from a quarry or synthetically manufactured. Figure 2. It shows a piece of stone in the form of a table on which the method object of this invention can be applied. 10 Figure 3. It shows a piece of band-shaped stone on which the method object of this invention can be applied. Figure 4. Shows a piece of stone in the form of a slab on which the procedure object of this invention can be applied. Figure 5. It shows an embodiment of a mesh made with residues of vegetable, animal or industrial origin on the binder, which can be applied in the process object of this invention. Figure 6. It shows an example of a piece in the form of a table where it presents, on a front surface, the reinforcement with the binder and with the waste material and / or the waste mesh. 20 Figure 7. It shows an example of a side view of a piece in the form of a table, the binder applied on one of its surfaces and then the waste material that can be in the form of a mesh is observed. Figure 8. It shows an example of a side view of a piece in the form of a table showing the binder applied on one of two of its opposite surfaces and then the waste material and / or the mesh-shaped waste material. Figure 9. Shows an example of a side view of a table, with reinforcement on two of its opposite surfaces and, which are subsequently cut by its central part. Figure 10. It shows an example of a side view of the two pieces obtained from an initial piece with reinforcement on two of its opposite surfaces and where said piece is cut in two by the central part each of the pieces obtained maintains a reinforced surface. Figure 11. Shows an example of a three-dimensional piece with reinforcement on a surface. Figure 12. Shows an example of a three-dimensional one piece with reinforcement on two opposite surfaces. Detailed description of the invention The elements defined in this detailed description are provided to help a global understanding of the invention. Accordingly, those skilled in the art will recognize that variations and modifications of the embodiments described in this document can be made without departing from the scope and spirit of the invention. In addition, the detailed description of sufficiently known functions and elements are omitted for reasons of clarity and conciseness. The present invention relates to a process for reinforcing natural, mineral or synthetic stone in which one or both sides of the piece is applied (table (20), band (30) or slab 15 (40)) reinforcement consisting of a binder (100) in a pasty state and, optionally, on that binder, residues (200) of mineral, vegetable or animal origin. In addition to the binder (100), a mesh (300) can also be deposited on them, also consisting of residues of plant, animal or industrial origin, in the form of a mesh (300) according to (figures 5 or 6). 20 The assembly may or may not be sandwich-shaped, in the case where reinforcement is carried out by one (figures 7 and 11) or both sides (8 and 12), depending on the destination of subsequent manufacture of the piece ( 20, 30, 40). In the same way that said reinforcement can be applied on natural or mineral stone, it can be applied on boards, bands, slabs, coming from synthetic blocks, from synthetic stone. The procedure therefore consists in applying a reinforcement material on one or both sides of a board (20), band (30) or slab (40) of natural, mineral or synthetic stone. The reinforcement material, when applied, introduces the cracks, hairs or hollows of the piece (20, 30, 40) in such a way that it is possible to cover the imperfections and therefore reinforce its union avoiding its breakage in the calibration process, polishing and / or cutting. 30 Said reinforcing material is constituted by a mixture, which acts as a binder (100), which may be at least magnesium oxychloride, polyamide and / or silanes and / or additives and / or a combination of one or more of them, mixed or applied on said binder mixture (100), materials are added of waste (200), and where both the waste material (200) applied directly on the binder (100) and the mesh (300), consists of natural or mineral stone waste, plant waste, animal waste or industrial waste or a combination of two or more of this waste. Waste of plant origin in a non-limiting manner may be jute, wood sawdust, hemp, esparto, paper or cork. The residues of animal origin in a non-limiting manner may be wool and the residues of industrial origin may be non-limitingly 10 glass or poliexpan. Additionally, said mixture of the reinforcement material may contain additives. These additives will preferably include gypsum or salt or a combination of both, which will facilitate subsequent drying of the reinforcement. Even pigments that assimilate the reinforcement to the color of the stone can optionally be incorporated. 15 The application of the mixture or binder (100) on the piece (20, 30 40) can be done manually, such as a trowel, a spatula, a brush, etc., but also by mechanical means, such as example with a curtain rain of the mixture that falls on the piece while it moves on an automated conveyor belt. In a preferred embodiment all the materials that make up the reinforcement, both the mixture 20 or binder (100) and the possible types of waste from the waste material (200) or the mesh (300), are ecological, from over-exploitation and / or those of human activity on natural resources, thus facilitating their profitability and sustainability and on the other hand, without providing any degree of toxicity. Once the mixture (100) has been applied, the waste material (200) and optionally the 25 waste mesh (300) is dried, either at room temperature or by introducing the piece in an oven at a temperature in the range of 30 ° and 100 ° Celsius. If the reinforcement is applied on both sides of the table (20), slab (30) or band (40), once the mixture (100) dries, it is cut, or longitudinal cuts of the piece obtaining slabs or bands ( Figures 8, 9, 10 and 12); which, when cut by its longitudinal center, 30 will allow to duplicate the production in a safe and efficient way. Whether the mixture or binder (100) with the waste material (200) and / or mesh of waste material (300) has been applied and dried only on one side of the piece (figures 7 and 11) as I know if it has been applied on two (figures 8, 9, 10 and 12) and then it has been cut into pieces, and other pieces are obtained one with a single reinforcement face, then it can proceed or not to calibrate of the piece, its polishing, certain cut, etc. according to the final destination of the piece. In any case, the face or side where the reinforcement has been applied has a good adhesion for example for its application on site. Optionally, on the exposed face of the piece, generally the cutting face and therefore the opposite of the initial reinforcement face, it may be necessary to apply a reinforcement only of agglomerate (100) and waste material (200) to putty, seal or reinforce the imperfections that this face may present, such as hairs or fissures. This putty or seal may also optionally include additives to improve drying and / or pigments that resemble the stone color.
权利要求:
Claims (13) [1] 10 fifteen twenty 25 1. Procedure for reinforcing a piece (20, 30, 40) of natural, mineral or synthetic stone comprising at least one binder (100) characterized in that it additionally includes a waste material (200) and / or a mesh formed with material of waste (300) comprising the steps of: a) apply a binder (100) on a surface of one of the sides of the piece or on the surface of two opposite sides of the piece, entering into the fissures, hairs and / or gaps that may be in the piece, b) applying the waste material (200) on said binder (100) or applying the mesh formed with waste material (300) on said binder (100) or applying on said binder (100) the waste material (200) and the mesh formed with waste material (300), and c) drying said mixture with the binder (100) and / or the waste material (200) and / or the mesh formed with waste material (300). [2] 2. Method for reinforcing a piece of natural, mineral or synthetic stone according to claims 1 characterized in that it additionally comprises one or more of the steps of: d) of calibration of the piece (20, 30, 40), e) polishing the piece (20, 30, 40), or f) cutting of the piece (20, 30, 40). [3] 3. Method for reinforcing a piece (20, 30, 40) of natural, mineral or synthetic stone according to claim 1 characterized in that step a) of applying said binder (100) on at least the surface of one of the sides of said piece or is performed manually or is performed mechanically where said binder (100) is applied in the form of rain on the surface of the piece while said piece passes through a conveyor belt. [4] Method for reinforcing a piece (20, 30, 40) of natural, mineral or synthetic stone according to claim 1 characterized in that said binder (100) is magnesium oxychloride, polyamide, silanes and additives or a combination of two or more of they. 5 10 fifteen twenty 25 30 [5] 5. Method for reinforcing a piece (20, 30, 40) of natural, mineral or synthetic stone according to claim 4 characterized in that said additive can be plaster, salt or a combination of both. [6] Method for reinforcing a piece (20, 30, 40) of natural, mineral or synthetic stone according to claim 1 characterized in that said waste material (200) and / or said waste material of said mesh (300) is natural stone or mineral, it is plant waste, it is mineral waste, it is animal waste or it is industrial waste or a combination of two or more of them. [7] 7. Procedure to reinforce a piece (20, 30, 40) of natural stone, mineral or synthetic according to claim 6 characterized in that said waste material (200) and / or said waste material of said mesh (300) contains residues of plant origin said residues are jute, wood sawdust, hemp, esparto, paper or cork or a combination of two or more of them. [8] 8. Procedure to reinforce a piece (20, 30, 40) of natural stone, mineral or synthetic according to claim 6 characterized in that said waste material (200) and / or said waste material of said mesh (300) contains residues of animal origin said residue is wool. [9] 9. Procedure to reinforce a piece (20, 30, 40) of natural stone, mineral or synthetic according to claim 6 characterized in that said waste material (200) and / or said waste material of said mesh (300) contains residues of industrial origin said residues are glass or poliexpan or a combination of both. [10] Method for reinforcing a piece (20, 30, 40) of natural, mineral or synthetic stone according to claim 1, characterized in that step c) drying said mixture with the binder (100) and / or the waste material (200) and / or the mesh formed with waste material (300) is made at room temperature. [11] Method for reinforcing a piece (20, 30, 40) of natural, mineral or synthetic stone according to claim 1 characterized in that step c) drying said mixture with the binder (100) and / or the waste material (200) and / or the mesh formed with waste material (300) is made by introducing the piece (20, 30, 40) in an oven at a temperature in the range of between 30 and 100 degrees Celsius. [12] 12. Method for reinforcing a piece (20, 30, 40) of natural, mineral or synthetic stone according to claim 1 wherein after step c) drying said mixture with the binder (100) and / or the waste material (200) and / or the mesh formed with waste material (300) on both opposite faces additionally includes the cutting step thereof maintaining in each part of the piece a surface reinforced with said binder (100) and / or said waste material (200) and / or said waste material of said mesh (300). [13] 13. Method for reinforcing a piece (20, 30, 40) of natural, mineral or synthetic stone according to claim 1 wherein said piece (20, 30, 40) is in the form of a board (20), slab (30) or band ( 40).
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同族专利:
公开号 | 公开日 ES2648537B2|2018-06-11| EP3263538A1|2018-01-03| BR102017013927A2|2018-01-16| MX2017008559A|2018-09-10|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 ES2199045A1|2001-12-20|2004-02-01|Alonso Luis Alberto Abad|Procedure to reinforce a natural stone block with fissures and imperfections that you want to cut in regular portions. | ES2284389A1|2006-04-18|2007-11-01|Ricardo Abad Gonzalez|Method for reinforcing natural stone, cut for forming table or slab, involves applying individual layers of reinforcement material in thick state to each cut faces of natural stone, that due to its nature adheres strongly to stone| ES2402740T3|2009-01-30|2013-05-08|Silicalia S.L.|Element in the form of natural stone or reinforced chipboard and multi-layer protective coating thereof| WO2011077211A1|2009-12-23|2011-06-30|Silicalia, Sl|Composition for coating| ES2258912B2|2004-12-22|2008-03-16|Levantina Y Asociados De Minerales, S.A.|METHOD OF REINFORCEMENT OF NATURAL STONE PIECES AND MATERIAL OBTAINED.| ITMO20060216A1|2006-07-03|2008-01-04|Duna Corradini S R L|PROCEDURE FOR THE CONSOLIDATION OF NATURAL STONE BLOCKS TO BE SUBSEQUENTLY SUBSEQUENT| ITVR20070054A1|2007-04-12|2008-10-13|Aros Srl|PROCEDURE FOR THE CONSOLIDATION OF BLOCKS OR SLABS OF CONSTRUCTION MATERIALS|
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申请号 | 申请日 | 专利标题 ES201630885A|ES2648537B2|2016-06-29|2016-06-29|Procedure to reinforce a piece of natural, mineral or synthetic stone|ES201630885A| ES2648537B2|2016-06-29|2016-06-29|Procedure to reinforce a piece of natural, mineral or synthetic stone| EP17382391.5A| EP3263538A1|2016-06-29|2017-06-23|Method for reinforcing a piece of natural, mineral or synthetic stone| MX2017008559A| MX2017008559A|2016-06-29|2017-06-26|Method for reinforcing a piece of natural, mineral or synthetic stone.| BR102017013927-1A| BR102017013927A2|2016-06-29|2017-06-27|PROCEDURE FOR STRENGTHENING A STONE PIECE| 相关专利
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